Innovatrix

The electrification of powertrains in off-highway vehicles presents unique challenges and opportunities compared to electric vehicles used for on-road applications.  As the automotive industry embraces electric vehicles, the off-highway sector must navigate specific operational demands and harsher conditions. Off-highway vehicles, including those utilised in agriculture, construction, and mining, often operate in rugged environments, requiring designs that prioritise durability and resilience. These vehicles face extreme temperatures, dust, and water exposure—factors that are not taken into account for on-road vehicles.

One of the primary differences in off-highway powertrain electrification is the energy demands associated with various tasks. Off-highway applications require high torque and sustained power for activities such as towing, lifting, and operating heavy machinery. Therefore, electrification strategies must focus not only on enhancing battery capacity but also on developing advanced electric motors that can deliver the necessary performance levels. Many manufacturers are exploring hybrid systems, which combine traditional internal combustion engines with electric power, allowing for greater flexibility in power delivery. This approach ensures that operators can meet demanding performance requirements while maximising energy efficiency.

The diverse operation uses in off-highway applications complicate standardisation for manufacturers. Each use case can vary significantly, which means solutions must be tailored to specific needs. For example, vehicles used in agricultural fields may have different power requirements compared to those in construction sites or mining operations. This variability requires manufacturers to innovate continuously and develop customizable electrification solutions that cater to various industries.

Algoryx, exhibitor at our upcoming event DZOMUSA,  is a leading provider of software and services for visual and interactive physics-based simulation. Their AGX Dynamics solution can model robots, heavy vehicles and machinery, cranes, and other complex mechanical systems found in manufacturing and transportation. It can be used to simulate powertrains for heavy machinery, providing a space for innovation for off-highway electrification. 

Additionally, the transition to electrification in off-highway vehicles is influenced by regulatory pressures, a growing emphasis on sustainability, and advancements in battery technology. As the industry moves forward, we can expect to see improvements in performance, efficiency, and reliability.  The specific requirements of off-highway applications will shape the future of electric powertrain development and encourage the industry to innovate further. To discuss the future of electrification of off-highway vehicles in the agricultural sector, attend talks from expert speakers from across various industries and network with peers and solution providers, attend the DZOM EXPO, taking place at the Donald E. Stephens Convention Centre in Chicago, IL, on December 3–4, 2024.

For more information, visit our website or email us at info@innovatrix.eu for the event agenda.

Read this article over on the Innovatrix blog and discover our other articles and events.

GET INVOLVED